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Thread: New 8020 frame jig

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    Default New 8020 frame jig

    So I am starting my 8020 frame jig.
    I will connect the 160x80 to the 80x80 tomorrow by drilling and tapping the holes.
    Then start the head tube part after.
    Any suggestions?
    Want the center of the BB to be the pivot point.
    The head tube will pivot at the bottom of the head tube.
    The axle will be something like 44 bikes.
    It will be a copy a lot of what has been done already.

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    Default Re: New 8020 frame jig


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    Default Re: New 8020 frame jig

    Holes tapped
    04692582-61D6-4762-9068-0211A505B03B.jpeg
    Holes drilled. Waiting on bolts
    14A205C1-7F6E-4B36-900D-570171C8280A.jpeg
    Will start the head tube part next week when I am back at work.

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    Default Re: New 8020 frame jig

    Making some progress. Spine and upright is attached. I guess I measured right! If a little is good more is better. More’s law. So I did the 8 bolts. Probably could of just done 4.
    03C73142-DEAE-47EE-9FF1-8A4C642E7D70.jpeg
    B04B648B-7EFE-4B52-82D6-186C01F61F29.jpeg
    3000859C-3A42-4FF2-962E-15B2D68B9D27.jpeg
    Once it’s finished I will attach it while on a surface table so it’s square.

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    Default Re: New 8020 frame jig

    Big shout out and thank you to Kris at 44 bikes for letting me pick his brain. All the head tube junction parts are machined. Now I need to drill and tap. HEadtube parts.jpg

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    Default Re: New 8020 frame jig

    Drilling has started
    Drilling has started.jpg

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    Default Re: New 8020 frame jig

    A few more pics. Some progress
    Bearing for the head tube angle
    Adjuster bearing.jpg
    Back of plate with the pins and holes drilled.
    HT Backplate back.jpg
    Front of HT plate. Bearing stud installed and holes drilled and counter sunk
    HT Backplate front.jpg

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    Default Re: New 8020 frame jig

    A little progress. Finished the slot for the bolt to adjust head sube angle and added a pointer that will reference the degrees that will be machined and laser etched in the back plate.
    Pointer.jpg
    Headtube plate.jpg

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    Default Re: New 8020 frame jig

    Laser etched degree scale AF7F7A7C-C233-4484-807D-025DA9DE188E.jpeg

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    Default Re: New 8020 frame jig


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